Chemical Engineering Design, Second Edition, deals with the application of chemical engineering principles to the design of chemical processes and equipment. Revised throughout, this edition has been specifically developed for the U.S. market.
It provides the latest US codes and standards, including API, ASME and ISA design codes and ANSI standards. It contains new discussions of conceptual plant design, flowsheet development, and revamp design; extended coverage of capital cost estimation, process costing, and economics; and new chapters on equipment selection, reactor design, and solids handling processes.
A rigorous pedagogy assists learning, with detailed worked examples, end of chapter exercises, plus supporting data, and Excel spreadsheet calculations, plus over 150 Patent References for downloading from the companion website. Extensive instructor resources, including 1170 lecture slides and a fully worked solutions manual are available to adopting instructors.
This text is designed for chemical and biochemical engineering students (senior undergraduate year, plus appropriate for capstone design courses where taken, plus graduates) and lecturers/tutors, and professionals in industry (chemical process, biochemical, pharmaceutical, petrochemical sectors).
New to this edition:
1. Chapter 1. Introduction to Design - p. 10 2. Chapter 2. Process Flowsheet Development - p. 23 3. Chapter 3. Utilities and Energy Efficient Design - p. 49 4. Chapter 4. Process Simulation - p. 70 5. Chapter 5. Instrumentation and Process Control - p. 98 6. Chapter 6. Materials of Construction - p. 106 7. Chapter 7. Capital Cost Estimating - p. 117 8. Chapter 8. Estimating Revenues and Production Costs - p. 132 9. Chapter 9. Economic Evaluation of Projects - p. 145 10. Chapter 10. Safety and Loss Prevention - p. 160 11. Chapter 11. General Site Considerations - p. 189 12. Chapter 12. Optimization in Design - p. 198 13. PART 2 Plant Design - p. 210 14. Chapter 13. Equipment Selection, Specification, and Design - p. 211 15. Chapter 14. Design of Pressure Vessels - p. 214 16. Chapter 15. Design of Reactors and Mixers - p. 235 17. Key Learning Objectives - p. 235 18. 15.1 Introduction - p. 235 19. 15.2 Reactor Design: General Procedure - p. 235 20. 15.3 Sources of Reaction Engineering Data - p. 238 21. 15.4 Choice of Reaction Conditions - p. 242 22. 15.5 Mixing - p. 246 23. 15.6 Heating and Cooling of Reacting Systems - p. 246 24. 15.7 Multiphase Reactors - p. 248 25. 15.8 Reactor Design for Catalytic Processes - p. 252 26. 15.9 Design of Bioreactors - p. 260 27. 15.10 Multifunctional Batch Reactors - p. 270 28. 15.11 Computer Simulation of Reactors - p. 271 29. 15.12 Determining Actual Reactor Performance - p. 272 30. 15.13 Safety Considerations in Reactor Design - p. 273 31. 15.14 Capital Cost of Reactors - p. 274 32. REFERENCES - p. 275 33. Nomenclature - p. 276 34. Chapter 16. Separation of Fluids - p. 279 35. Chapter 17. Separation Columns (Distillation, Absorption, and Extraction) - p. 299 36. Key Learning Objectives - p. 299 37. 17.1 Introduction - p. 299 38. 17.2 Continuous Distillation: Process Description - p. 299 39. 17.3 Continuous Distillation: Basic Principles - p. 300 40. 17.4 Design Variables In Distillation - p. 301 41. 17.5 Design Methods for Binary Systems - p. 302 42. 17.6 Multicomponent Distillation: General Considerations - p. 304 43. 17.7 Multicomponent Distillation: Shortcut Methods for Stage and Reflux Requirements - p. 308 44. 17.8 Multicomponent Distillation: Rigorous Solution Procedures (Computer Methods) - p. 309 45. 17.9 Other Distillation Processes - p. 310 46. 17.10 Plate Efficiency - p. 311 47. 17.11 Approximate Column Sizing - p. 314 48. 17.12 Plate Contactors - p. 314 49. 17.13 Plate Hydraulic Design - p. 316 50. 17.14 Packed Columns - p. 321 51. 17.15 Column Auxiliaries - p. 328 52. 17.16 Solvent Extraction (Liquid–Liquid Extraction) - p. 328 53. 17.17 Capital Cost of Separation Columns - p. 331 54. REFERENCES - p. 331 55. Nomenclature - p. 333 56. Chapter 18. Specification and Design of Solids-Handling Equipment - p. 336 57. Key Learning Objectives - p. 336 58. 18.1 Introduction - p. 336 59. 18.2 Properties of Granular Materials - p. 336 60. 18.3 Storage and Transport of Solids - p. 340 61. 18.4 Separation and Mixing of Solids - p. 345 62. 18.5 Gas-Solids Separations (Gas Cleaning) - p. 348 63. 18.6 Separation of Solids from Liquids - p. 351 64. 18.7 Separation of Liquids from Solids (Drying) - p. 355 65. 18.8 Solids Formation, Shaping, and Size Enlargement Processes - p. 359 66. 18.9 Particle Size Reduction (Comminution) - p. 361 67. 18.10 Heat Transfer to Flowing Solid Particles - p. 363 68. 18.11 Hazards of Solids Processing - p. 363 69. REFERENCES - p. 364 70. Nomenclature - p. 367 71. Chapter 19. Heat-Transfer Equipment - p. 370 72. Key Learning Objectives - p. 370 73. 19.1 Introduction - p. 370 74. 19.2 Basic Design Procedure and Theory - p. 370 75. 19.3 Overall Heat-Transfer Coefficient - p. 371 76. 19.4 Fouling Factors (Dirt Factors) - p. 372 77. 19.5 Shell and Tube Exchangers: Construction Details - p. 372 78. 19.6 Mean Temperature Difference (Temperature Driving Force) - p. 375 79. 19.7 Shell and Tube Exchangers: General Design Considerations - p. 377 80. 19.8 Tube-Side Heat-Transfer Coefficient and Pressure Drop (Single Phase) - p. 377 81. 19.9 Shell-Side Heat Transfer and Pressure Drop (Single Phase) - p. 378 82. 19.10 Condensers - p. 383 83. 19.11 Reboilers and Vaporizers - p. 389 84. 19.12 Plate Heat Exchangers - p. 396 85. 19.13 Direct-Contact Heat Exchangers - p. 398 86. 19.14 Finned Tubes - p. 399 87. 19.15 Double-Pipe Heat Exchangers - p. 399 88. 19.16 Air-Cooled Exchangers - p. 399 89. 19.17 Fired Heaters (Furnaces and Boilers) - p. 402 90. 19.18 Heat Transfer to Vessels - p. 405 91. 19.19 Capital Cost of Heat Transfer Equipment - p. 407 92. REFERENCES - p. 407 93. Nomenclature - p. 410 94. Chapter 20. Transport and Storage of Fluids - p. 414 95. Appendices - p. 431 96. Index - p. 432
Chemical Engineering Design, Second Edition, deals with the application of chemical engineering principles to the design of chemical processes and equipment. Revised throughout, this edition has been specifically developed for the U.S. market.
It provides the latest US codes and standards, including API, ASME and ISA design codes and ANSI standards. It contains new discussions of conceptual plant design, flowsheet development, and revamp design; extended coverage of capital cost estimation, process costing, and economics; and new chapters on equipment selection, reactor design, and solids handling processes.
A rigorous pedagogy assists learning, with detailed worked examples, end of chapter exercises, plus supporting data, and Excel spreadsheet calculations, plus over 150 Patent References for downloading from the companion website. Extensive instructor resources, including 1170 lecture slides and a fully worked solutions manual are available to adopting instructors.
This text is designed for chemical and biochemical engineering students (senior undergraduate year, plus appropriate for capstone design courses where taken, plus graduates) and lecturers/tutors, and professionals in industry (chemical process, biochemical, pharmaceutical, petrochemical sectors).
New to this edition:
1. Chapter 1. Introduction to Design - p. 10 2. Chapter 2. Process Flowsheet Development - p. 23 3. Chapter 3. Utilities and Energy Efficient Design - p. 49 4. Chapter 4. Process Simulation - p. 70 5. Chapter 5. Instrumentation and Process Control - p. 98 6. Chapter 6. Materials of Construction - p. 106 7. Chapter 7. Capital Cost Estimating - p. 117 8. Chapter 8. Estimating Revenues and Production Costs - p. 132 9. Chapter 9. Economic Evaluation of Projects - p. 145 10. Chapter 10. Safety and Loss Prevention - p. 160 11. Chapter 11. General Site Considerations - p. 189 12. Chapter 12. Optimization in Design - p. 198 13. PART 2 Plant Design - p. 210 14. Chapter 13. Equipment Selection, Specification, and Design - p. 211 15. Chapter 14. Design of Pressure Vessels - p. 214 16. Chapter 15. Design of Reactors and Mixers - p. 235 17. Key Learning Objectives - p. 235 18. 15.1 Introduction - p. 235 19. 15.2 Reactor Design: General Procedure - p. 235 20. 15.3 Sources of Reaction Engineering Data - p. 238 21. 15.4 Choice of Reaction Conditions - p. 242 22. 15.5 Mixing - p. 246 23. 15.6 Heating and Cooling of Reacting Systems - p. 246 24. 15.7 Multiphase Reactors - p. 248 25. 15.8 Reactor Design for Catalytic Processes - p. 252 26. 15.9 Design of Bioreactors - p. 260 27. 15.10 Multifunctional Batch Reactors - p. 270 28. 15.11 Computer Simulation of Reactors - p. 271 29. 15.12 Determining Actual Reactor Performance - p. 272 30. 15.13 Safety Considerations in Reactor Design - p. 273 31. 15.14 Capital Cost of Reactors - p. 274 32. REFERENCES - p. 275 33. Nomenclature - p. 276 34. Chapter 16. Separation of Fluids - p. 279 35. Chapter 17. Separation Columns (Distillation, Absorption, and Extraction) - p. 299 36. Key Learning Objectives - p. 299 37. 17.1 Introduction - p. 299 38. 17.2 Continuous Distillation: Process Description - p. 299 39. 17.3 Continuous Distillation: Basic Principles - p. 300 40. 17.4 Design Variables In Distillation - p. 301 41. 17.5 Design Methods for Binary Systems - p. 302 42. 17.6 Multicomponent Distillation: General Considerations - p. 304 43. 17.7 Multicomponent Distillation: Shortcut Methods for Stage and Reflux Requirements - p. 308 44. 17.8 Multicomponent Distillation: Rigorous Solution Procedures (Computer Methods) - p. 309 45. 17.9 Other Distillation Processes - p. 310 46. 17.10 Plate Efficiency - p. 311 47. 17.11 Approximate Column Sizing - p. 314 48. 17.12 Plate Contactors - p. 314 49. 17.13 Plate Hydraulic Design - p. 316 50. 17.14 Packed Columns - p. 321 51. 17.15 Column Auxiliaries - p. 328 52. 17.16 Solvent Extraction (Liquid–Liquid Extraction) - p. 328 53. 17.17 Capital Cost of Separation Columns - p. 331 54. REFERENCES - p. 331 55. Nomenclature - p. 333 56. Chapter 18. Specification and Design of Solids-Handling Equipment - p. 336 57. Key Learning Objectives - p. 336 58. 18.1 Introduction - p. 336 59. 18.2 Properties of Granular Materials - p. 336 60. 18.3 Storage and Transport of Solids - p. 340 61. 18.4 Separation and Mixing of Solids - p. 345 62. 18.5 Gas-Solids Separations (Gas Cleaning) - p. 348 63. 18.6 Separation of Solids from Liquids - p. 351 64. 18.7 Separation of Liquids from Solids (Drying) - p. 355 65. 18.8 Solids Formation, Shaping, and Size Enlargement Processes - p. 359 66. 18.9 Particle Size Reduction (Comminution) - p. 361 67. 18.10 Heat Transfer to Flowing Solid Particles - p. 363 68. 18.11 Hazards of Solids Processing - p. 363 69. REFERENCES - p. 364 70. Nomenclature - p. 367 71. Chapter 19. Heat-Transfer Equipment - p. 370 72. Key Learning Objectives - p. 370 73. 19.1 Introduction - p. 370 74. 19.2 Basic Design Procedure and Theory - p. 370 75. 19.3 Overall Heat-Transfer Coefficient - p. 371 76. 19.4 Fouling Factors (Dirt Factors) - p. 372 77. 19.5 Shell and Tube Exchangers: Construction Details - p. 372 78. 19.6 Mean Temperature Difference (Temperature Driving Force) - p. 375 79. 19.7 Shell and Tube Exchangers: General Design Considerations - p. 377 80. 19.8 Tube-Side Heat-Transfer Coefficient and Pressure Drop (Single Phase) - p. 377 81. 19.9 Shell-Side Heat Transfer and Pressure Drop (Single Phase) - p. 378 82. 19.10 Condensers - p. 383 83. 19.11 Reboilers and Vaporizers - p. 389 84. 19.12 Plate Heat Exchangers - p. 396 85. 19.13 Direct-Contact Heat Exchangers - p. 398 86. 19.14 Finned Tubes - p. 399 87. 19.15 Double-Pipe Heat Exchangers - p. 399 88. 19.16 Air-Cooled Exchangers - p. 399 89. 19.17 Fired Heaters (Furnaces and Boilers) - p. 402 90. 19.18 Heat Transfer to Vessels - p. 405 91. 19.19 Capital Cost of Heat Transfer Equipment - p. 407 92. REFERENCES - p. 407 93. Nomenclature - p. 410 94. Chapter 20. Transport and Storage of Fluids - p. 414 95. Appendices - p. 431 96. Index - p. 432
