Metal Cutting, Fifth Edition builds upon the classic work that has for decades been the go-to reference for individuals working in the area of metal cutting. This revised edition, divided into four parts, features an extensive new chapter on coated cutting tools and updated and expanded chapters on ceramic cutting tools and machinability. A discussion of wear mechanisms and their governing equations is included, as are updates on tool micro examination, use of the quick-stop method, and tool temperature determination. Each chapter begins with a comprehensive bullet point summary and contents. The book will be useful for those studying and teaching courses on metal cutting and machining processes at the advanced undergraduate and graduate levels in universities as well as professional materials scientists and mechanical engineers in industrial manufacturing sectors centered on automotive and aerospace component production.
1. Chapter 1 Introduction - p. 3 2. Chapter 2 Metal Cutting Operations and Terminology - p. 11 3. Chapter 3 The Essential Features of Metal Cutting - p. 23 4. Chapter 4 Forces and Stresses in Metal Cutting - p. 54 5. Chapter 5 Heat in Metal Cutting - p. 95 6. Part II: The Tool Materials - p. 133 7. Chapter 6 High-Speed Steels - p. 138 8. Chapter 7 Uncoated Cemented Carbides - p. 188 9. Abstract - p. 188 10. 7.1 Summary Points and Background - p. 187 11. 7.2 Structures and Properties of Cemented Carbides - p. 195 12. 7.3 Straight-Grade Tungsten Carbide-Cobalt Alloys (WC-Co) - p. 199 13. 7.4 Steel Cutting Grade WC-γC-Co Alloys - p. 223 14. 7.5 Elevated Temperature and Other Thermal Properties - p. 229 15. 7.6 Metal Removal Rates and Machining Charts - p. 235 16. 7.7 Wear Mechanisms of Uncoated Cemented Carbides - p. 237 17. 7.7.3 Diffusion wear or dissolution/diffusion wear (DDW) - p. 240 18. 7.7.4 Attrition wear (plucking or grain pull-out) - p. 254 19. 7.7.5 Abrasive wear - p. 259 20. 7.7.6 Fracture - p. 260 21. 7.7.7 Thermal fatigue and thermal stress - p. 261 22. 7.7.8 Notch wear (NW) or grooving wear (under sliding conditions) - p. 263 23. 7.7.9 Summary - p. 266 24. 7.8 Titanium Cermets - p. 267 25. 7.9 Laminated Carbide Tools - p. 269 26. 7.10 Techniques of Using Cemented Carbides for Cutting - p. 270 27. 7.10.1 Early methods using brazed-on carbide tips - p. 270 28. 7.10.2 The transition to throw-away tool tips or indexable inserts - p. 270 29. 7.11 Overall Summary - p. 272 30. References - p. 273 31. Chapter 8 Coated Cutting Tools - p. 277 32. Chapter 9 Alumina (Al2O3)-Based Ceramics and Sialons - p. 345 33. Chapter 10 Ultrahard Tool Materials - p. 375 34. Part III: Applying the Tools - p. 394 35. Chapter 11 Machinability of Steels and Cast Irons - p. 400 36. Chapter 12 Machinability of Other Metals - p. 468 37. Chapter 13 Coolants and Lubricants - p. 528 38. Chapter 14 High-Speed Machining - p. 558 39. Part IV: Student Tasks and Bibliography - p. 583 40. Chapter 15 Student Exercises - p. 587 41. Chapter 16 Bibliography and Selected Web-Sites - p. 603 42. Index - p. 609
Metal Cutting, Fifth Edition builds upon the classic work that has for decades been the go-to reference for individuals working in the area of metal cutting. This revised edition, divided into four parts, features an extensive new chapter on coated cutting tools and updated and expanded chapters on ceramic cutting tools and machinability. A discussion of wear mechanisms and their governing equations is included, as are updates on tool micro examination, use of the quick-stop method, and tool temperature determination. Each chapter begins with a comprehensive bullet point summary and contents. The book will be useful for those studying and teaching courses on metal cutting and machining processes at the advanced undergraduate and graduate levels in universities as well as professional materials scientists and mechanical engineers in industrial manufacturing sectors centered on automotive and aerospace component production.
1. Chapter 1 Introduction - p. 3 2. Chapter 2 Metal Cutting Operations and Terminology - p. 11 3. Chapter 3 The Essential Features of Metal Cutting - p. 23 4. Chapter 4 Forces and Stresses in Metal Cutting - p. 54 5. Chapter 5 Heat in Metal Cutting - p. 95 6. Part II: The Tool Materials - p. 133 7. Chapter 6 High-Speed Steels - p. 138 8. Chapter 7 Uncoated Cemented Carbides - p. 188 9. Abstract - p. 188 10. 7.1 Summary Points and Background - p. 187 11. 7.2 Structures and Properties of Cemented Carbides - p. 195 12. 7.3 Straight-Grade Tungsten Carbide-Cobalt Alloys (WC-Co) - p. 199 13. 7.4 Steel Cutting Grade WC-γC-Co Alloys - p. 223 14. 7.5 Elevated Temperature and Other Thermal Properties - p. 229 15. 7.6 Metal Removal Rates and Machining Charts - p. 235 16. 7.7 Wear Mechanisms of Uncoated Cemented Carbides - p. 237 17. 7.7.3 Diffusion wear or dissolution/diffusion wear (DDW) - p. 240 18. 7.7.4 Attrition wear (plucking or grain pull-out) - p. 254 19. 7.7.5 Abrasive wear - p. 259 20. 7.7.6 Fracture - p. 260 21. 7.7.7 Thermal fatigue and thermal stress - p. 261 22. 7.7.8 Notch wear (NW) or grooving wear (under sliding conditions) - p. 263 23. 7.7.9 Summary - p. 266 24. 7.8 Titanium Cermets - p. 267 25. 7.9 Laminated Carbide Tools - p. 269 26. 7.10 Techniques of Using Cemented Carbides for Cutting - p. 270 27. 7.10.1 Early methods using brazed-on carbide tips - p. 270 28. 7.10.2 The transition to throw-away tool tips or indexable inserts - p. 270 29. 7.11 Overall Summary - p. 272 30. References - p. 273 31. Chapter 8 Coated Cutting Tools - p. 277 32. Chapter 9 Alumina (Al2O3)-Based Ceramics and Sialons - p. 345 33. Chapter 10 Ultrahard Tool Materials - p. 375 34. Part III: Applying the Tools - p. 394 35. Chapter 11 Machinability of Steels and Cast Irons - p. 400 36. Chapter 12 Machinability of Other Metals - p. 468 37. Chapter 13 Coolants and Lubricants - p. 528 38. Chapter 14 High-Speed Machining - p. 558 39. Part IV: Student Tasks and Bibliography - p. 583 40. Chapter 15 Student Exercises - p. 587 41. Chapter 16 Bibliography and Selected Web-Sites - p. 603 42. Index - p. 609
