Treatise on Process Metallurgy: Volume One, Process Fundamentals provides academics with the fundamentals of the manufacturing of metallic materials, from raw materials into finished parts or products. In these fully updated volumes, coverage is expanded into four volumes, including Process Fundamentals, encompassing process fundamentals, structure and properties of matter; thermodynamic aspects of process metallurgy, and rate phenomena in process metallurgy; Processing Phenomena, encompassing interfacial phenomena in high temperature metallurgy, metallurgical process phenomena, and metallurgical process technology; Metallurgical Processes, encompassing mineral processing, aqueous processing, electrochemical material and energy processes, and iron and steel technology, non-ferrous process principles and production technologies, and more.
The work distills the combined academic experience from the principal editor and the multidisciplinary four-member editorial board.
1. Chapter 1: Introduction - p. xxxi 2. Chapter 1.1. Process Metallurgy—An Argosy Through Time - p. 3 3. Chapter 1.2. Introduction to Metallurgical Processing - p. 15 4. Chapter 2: Structure and Properties of Matter - p. 35 5. Chapter 2.1. State of Matter and Structure of Fluid Phase - p. 39 6. Chapter 2.2. Structure and Properties of Molten Metals - p. 51 7. Chapter 2.3. The Structure and Properties of Silicate Slags - p. 118 8. Abstract - p. 118 9. Symbols, Units, and Abbreviations - p. 118 10. 2.3.1 Introduction - p. 115 11. 2.3.2 Structure of Metallurgical Slags - p. 115 12. 2.3.3 Property–Structure Relationship of Metallurgical Slags - p. 134 13. 2.3.4 Summary and Conclusions - p. 190 14. References - p. 194 15. Chapter 2.4. Modeling Properties and Phenomena at High Temperatures: Atomistic and Phase-Field Approaches - p. 201 16. Abstract - p. 201 17. Acknowledgments - p. 201 18. 2.4.1 Introduction - p. 201 19. 2.4.2 Introduction to molecular dynamics - p. 203 20. 2.4.3 Introduction to monte carlo simulations - p. 223 21. 2.4.4 Phase-field crystal modeling - p. 224 22. 2.4.5 Phase-field modeling for solidification - p. 225 23. 2.4.6 Phase-field modeling of microstructural evolution in solids - p. 240 24. 2.4.7 Summary and future directions - p. 265 25. Appendix - p. 265 26. References - p. 265 27. Chapter 3: Thermodynamic Aspects of Process Metallurgy - p. 273 28. Chapter 3.1. Thermodynamic Aspects of Process Metallurgy: Introduction to Thermodynamics of Metallurgical Processes - p. 277 29. Chapter 3.2. First, Second, and Third Laws of Thermodynamics - p. 294 30. Abstract - p. 294 31. 3.2.1 Thermodynamic Data Compilations - p. 294 32. 3.2.2 Ideal Gas - p. 294 33. 3.2.3 The First Law of Thermodynamics - p. 280 34. 3.2.4 Enthalpy and Heat Capacity - p. 280 35. 3.2.5 The Second and Third Laws of Thermodynamics and Entropy - p. 285 36. 3.2.6 Gibbs Energy - p. 288 37. 3.2.7 Combined Statement of the First and Second Laws of Thermodynamics - p. 291 38. 3.2.8 Changes in Gibbs Energy, Enthalpy, and Entropy Due to Reaction - p. 291 39. 3.2.9 Gibbs Energy Function - p. 293 40. Appendix - p. 325 41. References - p. 297 42. Chapter 3.3. Phase Rule - p. 339 43. Chapter 3.4. Ellingham Diagram - p. 349 44. Chapter 3.5. Solution Thermochemistry - p. 357 45. Chapter 3.6. Thermodynamic Basis for Phase Diagrams - p. 365 46. Chapter 3.7. Ternary Phase Diagrams - p. 381 47. Chapter 3.8. Dilute Solutions - p. 394 48. Chapter 3.9. Thermodynamics of Slags - p. 413 49. Chapter 3.10. Slag Capacities - p. 429 50. Chapter 3.11. Examples of Steelmaking Thermochemistry - p. 449 51. Chapter 3.12. Thermodynamics of Aqueous Phases - p. 467 52. Chapter 3.13. Thermodynamic Basis of Electrolysis and Electrochemistry in Leaching - p. 475 53. Chapter 3.14. Some Experimental Techniques in High-temperature Thermodynamic Method - p. 479 54. Chapter 3.15. Computational Thermodynamics: Thermodynamic Models - p. 495 55. Chapter 3.16. Thermodynamic Packages and Databases - p. 513 56. Chapter 3.17. Slag Viscosity Model - p. 519 57. Chapter 3.18. Applications of Thermodynamic Database to Ironmaking and Steelmaking Process - p. 533 58. Chapter 4: Rate Phenomena in Process Metallurgy - p. 559 59. Chapter 4.1. Rate Phenomena in Process Metallurgy: Introduction - p. 563 60. Chapter 4.2. Heat, Mass, Momentum and Charge Transport - p. 634 61. Abstract - p. 634 62. Nomenclature - p. 634 63. 4.2.1 Introduction - p. 568 64. 4.2.2 Momentum Transfer - p. 572 65. 4.2.3 Flow Description - p. 572 66. 4.2.4 Overall Energy Balance - p. 575 67. 4.2.5 The Concept of Viscosity - p. 581 68. 4.2.6 Steady-State Fully Developed Laminar Flow Through a Straight Pipe - p. 583 69. 4.2.7 Buckingham Π Theorem and its Application to Transport Phenomena - p. 586 70. 4.2.8 Reynolds Number - p. 587 71. 4.2.9 Friction Factor for Flow Through Pipes - p. 588 72. 4.2.10 Flow Through Packed Beds - p. 594 73. 4.2.11 Fluidized Beds - p. 599 74. 4.2.12 Flow Around Particles - p. 603 75. 4.2.13 Compressible Flow - p. 606 76. 4.2.14 Momentum Balance at Differential Scale - p. 610 77. 4.2.15 Models of Turbulence - p. 615 78. 4.2.16 Introduction to Heat Transfer - p. 620 79. 4.2.17 Conservation Equation as Applied to Thermal Systems - p. 620 80. 4.2.18 Conduction - p. 620 81. 4.2.19 Convection - p. 639 82. 4.2.20 Radiation - p. 654 83. 4.2.21 Mass Transfer - p. 663 84. 4.2.22 Charge Transport - p. 676 85. References - p. 678 86. Chapter 4.3. Reaction Kinetics - p. 681 87. Abstract - p. 681 88. 4.3.1 Chemical Kinetics - p. 681 89. 4.3.2 Chemical Reaction Systems - p. 692 90. 4.3.3 Reactions at Moving Interfaces - p. 700 91. 4.3.4 Phase Formation Reactions - p. 714 92. 4.3.5 Multiphase Reactions - p. 726 93. 4.3.6 Factors Influencing Reaction Geometry - p. 738 94. 4.3.7 Integrated Reaction Systems - p. 750 95. References - p. 752 96. Chapter 4.4. Experimental Measurement of Rate Phenomena - p. 755 97. Nomenclature - p. 767 98. Index - p. 773
Treatise on Process Metallurgy: Volume One, Process Fundamentals provides academics with the fundamentals of the manufacturing of metallic materials, from raw materials into finished parts or products. In these fully updated volumes, coverage is expanded into four volumes, including Process Fundamentals, encompassing process fundamentals, structure and properties of matter; thermodynamic aspects of process metallurgy, and rate phenomena in process metallurgy; Processing Phenomena, encompassing interfacial phenomena in high temperature metallurgy, metallurgical process phenomena, and metallurgical process technology; Metallurgical Processes, encompassing mineral processing, aqueous processing, electrochemical material and energy processes, and iron and steel technology, non-ferrous process principles and production technologies, and more.
The work distills the combined academic experience from the principal editor and the multidisciplinary four-member editorial board.
1. Chapter 1: Introduction - p. xxxi 2. Chapter 1.1. Process Metallurgy—An Argosy Through Time - p. 3 3. Chapter 1.2. Introduction to Metallurgical Processing - p. 15 4. Chapter 2: Structure and Properties of Matter - p. 35 5. Chapter 2.1. State of Matter and Structure of Fluid Phase - p. 39 6. Chapter 2.2. Structure and Properties of Molten Metals - p. 51 7. Chapter 2.3. The Structure and Properties of Silicate Slags - p. 118 8. Abstract - p. 118 9. Symbols, Units, and Abbreviations - p. 118 10. 2.3.1 Introduction - p. 115 11. 2.3.2 Structure of Metallurgical Slags - p. 115 12. 2.3.3 Property–Structure Relationship of Metallurgical Slags - p. 134 13. 2.3.4 Summary and Conclusions - p. 190 14. References - p. 194 15. Chapter 2.4. Modeling Properties and Phenomena at High Temperatures: Atomistic and Phase-Field Approaches - p. 201 16. Abstract - p. 201 17. Acknowledgments - p. 201 18. 2.4.1 Introduction - p. 201 19. 2.4.2 Introduction to molecular dynamics - p. 203 20. 2.4.3 Introduction to monte carlo simulations - p. 223 21. 2.4.4 Phase-field crystal modeling - p. 224 22. 2.4.5 Phase-field modeling for solidification - p. 225 23. 2.4.6 Phase-field modeling of microstructural evolution in solids - p. 240 24. 2.4.7 Summary and future directions - p. 265 25. Appendix - p. 265 26. References - p. 265 27. Chapter 3: Thermodynamic Aspects of Process Metallurgy - p. 273 28. Chapter 3.1. Thermodynamic Aspects of Process Metallurgy: Introduction to Thermodynamics of Metallurgical Processes - p. 277 29. Chapter 3.2. First, Second, and Third Laws of Thermodynamics - p. 294 30. Abstract - p. 294 31. 3.2.1 Thermodynamic Data Compilations - p. 294 32. 3.2.2 Ideal Gas - p. 294 33. 3.2.3 The First Law of Thermodynamics - p. 280 34. 3.2.4 Enthalpy and Heat Capacity - p. 280 35. 3.2.5 The Second and Third Laws of Thermodynamics and Entropy - p. 285 36. 3.2.6 Gibbs Energy - p. 288 37. 3.2.7 Combined Statement of the First and Second Laws of Thermodynamics - p. 291 38. 3.2.8 Changes in Gibbs Energy, Enthalpy, and Entropy Due to Reaction - p. 291 39. 3.2.9 Gibbs Energy Function - p. 293 40. Appendix - p. 325 41. References - p. 297 42. Chapter 3.3. Phase Rule - p. 339 43. Chapter 3.4. Ellingham Diagram - p. 349 44. Chapter 3.5. Solution Thermochemistry - p. 357 45. Chapter 3.6. Thermodynamic Basis for Phase Diagrams - p. 365 46. Chapter 3.7. Ternary Phase Diagrams - p. 381 47. Chapter 3.8. Dilute Solutions - p. 394 48. Chapter 3.9. Thermodynamics of Slags - p. 413 49. Chapter 3.10. Slag Capacities - p. 429 50. Chapter 3.11. Examples of Steelmaking Thermochemistry - p. 449 51. Chapter 3.12. Thermodynamics of Aqueous Phases - p. 467 52. Chapter 3.13. Thermodynamic Basis of Electrolysis and Electrochemistry in Leaching - p. 475 53. Chapter 3.14. Some Experimental Techniques in High-temperature Thermodynamic Method - p. 479 54. Chapter 3.15. Computational Thermodynamics: Thermodynamic Models - p. 495 55. Chapter 3.16. Thermodynamic Packages and Databases - p. 513 56. Chapter 3.17. Slag Viscosity Model - p. 519 57. Chapter 3.18. Applications of Thermodynamic Database to Ironmaking and Steelmaking Process - p. 533 58. Chapter 4: Rate Phenomena in Process Metallurgy - p. 559 59. Chapter 4.1. Rate Phenomena in Process Metallurgy: Introduction - p. 563 60. Chapter 4.2. Heat, Mass, Momentum and Charge Transport - p. 634 61. Abstract - p. 634 62. Nomenclature - p. 634 63. 4.2.1 Introduction - p. 568 64. 4.2.2 Momentum Transfer - p. 572 65. 4.2.3 Flow Description - p. 572 66. 4.2.4 Overall Energy Balance - p. 575 67. 4.2.5 The Concept of Viscosity - p. 581 68. 4.2.6 Steady-State Fully Developed Laminar Flow Through a Straight Pipe - p. 583 69. 4.2.7 Buckingham Π Theorem and its Application to Transport Phenomena - p. 586 70. 4.2.8 Reynolds Number - p. 587 71. 4.2.9 Friction Factor for Flow Through Pipes - p. 588 72. 4.2.10 Flow Through Packed Beds - p. 594 73. 4.2.11 Fluidized Beds - p. 599 74. 4.2.12 Flow Around Particles - p. 603 75. 4.2.13 Compressible Flow - p. 606 76. 4.2.14 Momentum Balance at Differential Scale - p. 610 77. 4.2.15 Models of Turbulence - p. 615 78. 4.2.16 Introduction to Heat Transfer - p. 620 79. 4.2.17 Conservation Equation as Applied to Thermal Systems - p. 620 80. 4.2.18 Conduction - p. 620 81. 4.2.19 Convection - p. 639 82. 4.2.20 Radiation - p. 654 83. 4.2.21 Mass Transfer - p. 663 84. 4.2.22 Charge Transport - p. 676 85. References - p. 678 86. Chapter 4.3. Reaction Kinetics - p. 681 87. Abstract - p. 681 88. 4.3.1 Chemical Kinetics - p. 681 89. 4.3.2 Chemical Reaction Systems - p. 692 90. 4.3.3 Reactions at Moving Interfaces - p. 700 91. 4.3.4 Phase Formation Reactions - p. 714 92. 4.3.5 Multiphase Reactions - p. 726 93. 4.3.6 Factors Influencing Reaction Geometry - p. 738 94. 4.3.7 Integrated Reaction Systems - p. 750 95. References - p. 752 96. Chapter 4.4. Experimental Measurement of Rate Phenomena - p. 755 97. Nomenclature - p. 767 98. Index - p. 773
