Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality.
In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity.
This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications.
The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks, but also potential (emerging) new applications, such as micro and nanotechnology.
1. Chapter One. Introduction - p. 1 2. Chapter Two. Metal Cutting Operations and Terminology - p. 7 3. Chapter Three. Trends in Metal Cutting Theory and Practice - p. 21 4. Chapter Four. Cutting Tool Materials - p. 35 5. Chapter Five. Modelling and Simulation of Machining Processes and Operations - p. 65 6. Chapter Six. Orthogonal and Oblique Cutting Mechanics - p. 93 7. Chapter Seven. Chip Formation and Control - p. 113 8. Chapter Eight. Cutting Vibrations - p. 147 9. Chapter Nine. Heat in Metal Cutting - p. 163 10. Chapter Ten. Cutting Fluids - p. 183 11. Chapter Eleven. Tribology of Metal Cutting - p. 197 12. Chapter Twelve. Tool Wear and Damage - p. 215 13. Chapter Thirteen. Machinability of Engineering Materials - p. 241 14. Chapter Fourteen. Machining Economics and Optimization - p. 265 15. Chapter Fifteen. Advanced Machining Processes - p. 285 16. Chapter Sixteen. Micro-Machining - p. 399 17. Chapter Seventeen. Nanomanufacturing/Nanotechnology - p. 437 18. Chapter Eighteen. Sensor-Assisted Machining - p. 467 19. Chapter Nineteen. Virtual/Digital and Internet-Based Machining - p. 505 20. Chapter Twenty. Surface Integrity - p. 533 21. Index - p. 563
Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality.
In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity.
This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications.
The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks, but also potential (emerging) new applications, such as micro and nanotechnology.
1. Chapter One. Introduction - p. 1 2. Chapter Two. Metal Cutting Operations and Terminology - p. 7 3. Chapter Three. Trends in Metal Cutting Theory and Practice - p. 21 4. Chapter Four. Cutting Tool Materials - p. 35 5. Chapter Five. Modelling and Simulation of Machining Processes and Operations - p. 65 6. Chapter Six. Orthogonal and Oblique Cutting Mechanics - p. 93 7. Chapter Seven. Chip Formation and Control - p. 113 8. Chapter Eight. Cutting Vibrations - p. 147 9. Chapter Nine. Heat in Metal Cutting - p. 163 10. Chapter Ten. Cutting Fluids - p. 183 11. Chapter Eleven. Tribology of Metal Cutting - p. 197 12. Chapter Twelve. Tool Wear and Damage - p. 215 13. Chapter Thirteen. Machinability of Engineering Materials - p. 241 14. Chapter Fourteen. Machining Economics and Optimization - p. 265 15. Chapter Fifteen. Advanced Machining Processes - p. 285 16. Chapter Sixteen. Micro-Machining - p. 399 17. Chapter Seventeen. Nanomanufacturing/Nanotechnology - p. 437 18. Chapter Eighteen. Sensor-Assisted Machining - p. 467 19. Chapter Nineteen. Virtual/Digital and Internet-Based Machining - p. 505 20. Chapter Twenty. Surface Integrity - p. 533 21. Index - p. 563