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Advances in Metal Additive Manufacturing explains fundamental information and the latest research on new technologies, including powder bed fusion, direct energy deposition using high energy beams, and hybrid additive and subtractive methods. This book introduces readers to the technology, provides everything needed to understand how the different stages work together, and inspires to think beyond traditional metal processing to capture new ideas in metal. Chapters offer an introduction on metal additive manufacturing, processes, and properties and standards and then present surveys on the most significant international advances in metal additive manufacturing.

Throughout, the book presents a focus on the effect of important process parameters on the microstructure, mechanical properties and wear behavior of additively manufactured parts.

  • Covers the entire process chain of metal additive manufacturing, from input data preparation to part certification
  • Describes a wide range of the latest design tools and options, including generative design, topology optimization, and lattice and surface optimization
  • Addresses additive manufacturing, with a comprehensive list of metals including titanium, aluminum, iron-and nickel-based alloys and Inconel 718

1. Advances in Metal Additive Manufacturing - p. ii 2. Cover - p. ii 3. Title Page - p. iii 4. Copyright Page - p. iv 5. Table of Contents - p. v 6. List of contributors - p. xi 7. Preface - p. xiv 8. 1 Powder bed fusion processes: main classes of alloys, current status, and technological trends - p. 1 9. 1.1: Additive manufacturing of aluminum alloys - p. 1 10. 1.2: Laser powder bed fusion of tool steels - p. 9 11. 1.3: Laser metal deposition of steels - p. 15 12. 1.4: Powder-based additive manufacturing of shape memory alloys - p. 22 13. 1.5: Powder-based additive manufacturing of high-entropy alloys - p. 32 14. 1.6: Powder-based additive manufacturing of magnetic materials - p. 52 15. 1.7: In situ alloying - p. 60 16. 1.8: AM of recycled Ti-64 powder - p. 66 17. 1.9: Outlook: new powder-based additive manufacturing processes - p. 71 18. 1.10: Sintering-debinding additive manufacturing - p. 73 19. 1.11: Cold spray additive manufacturing - p. 78 20. References - p. 82 21. 2 Directed energy deposition processes and process design by artificial intelligence - p. 105 22. 3 Current trends of metal additive manufacturing in the defense, automobile, and aerospace industries - p. 147 23. 4 Review of Microstructure and Mechanical properties of materials manufactured by direct energy deposition - p. 161 24. 5 Postprocessing challenges in metal AM: Strategies for achieving homogeneous microstructure in Ni-based superalloys - p. 179 25. 6 Design and topology optimization for additive manufacturing of multilayer (SS316L and AlSi10Mg) piston - p. 203 26. 7 Mechanical properties of titanium alloys additive manufacturing for biomedical applications - p. 219 27. Index - p. 233

Descripcion
Descripción

Advances in Metal Additive Manufacturing explains fundamental information and the latest research on new technologies, including powder bed fusion, direct energy deposition using high energy beams, and hybrid additive and subtractive methods. This book introduces readers to the technology, provides everything needed to understand how the different stages work together, and inspires to think beyond traditional metal processing to capture new ideas in metal. Chapters offer an introduction on metal additive manufacturing, processes, and properties and standards and then present surveys on the most significant international advances in metal additive manufacturing.

Throughout, the book presents a focus on the effect of important process parameters on the microstructure, mechanical properties and wear behavior of additively manufactured parts.

  • Covers the entire process chain of metal additive manufacturing, from input data preparation to part certification
  • Describes a wide range of the latest design tools and options, including generative design, topology optimization, and lattice and surface optimization
  • Addresses additive manufacturing, with a comprehensive list of metals including titanium, aluminum, iron-and nickel-based alloys and Inconel 718

1. Advances in Metal Additive Manufacturing - p. ii 2. Cover - p. ii 3. Title Page - p. iii 4. Copyright Page - p. iv 5. Table of Contents - p. v 6. List of contributors - p. xi 7. Preface - p. xiv 8. 1 Powder bed fusion processes: main classes of alloys, current status, and technological trends - p. 1 9. 1.1: Additive manufacturing of aluminum alloys - p. 1 10. 1.2: Laser powder bed fusion of tool steels - p. 9 11. 1.3: Laser metal deposition of steels - p. 15 12. 1.4: Powder-based additive manufacturing of shape memory alloys - p. 22 13. 1.5: Powder-based additive manufacturing of high-entropy alloys - p. 32 14. 1.6: Powder-based additive manufacturing of magnetic materials - p. 52 15. 1.7: In situ alloying - p. 60 16. 1.8: AM of recycled Ti-64 powder - p. 66 17. 1.9: Outlook: new powder-based additive manufacturing processes - p. 71 18. 1.10: Sintering-debinding additive manufacturing - p. 73 19. 1.11: Cold spray additive manufacturing - p. 78 20. References - p. 82 21. 2 Directed energy deposition processes and process design by artificial intelligence - p. 105 22. 3 Current trends of metal additive manufacturing in the defense, automobile, and aerospace industries - p. 147 23. 4 Review of Microstructure and Mechanical properties of materials manufactured by direct energy deposition - p. 161 24. 5 Postprocessing challenges in metal AM: Strategies for achieving homogeneous microstructure in Ni-based superalloys - p. 179 25. 6 Design and topology optimization for additive manufacturing of multilayer (SS316L and AlSi10Mg) piston - p. 203 26. 7 Mechanical properties of titanium alloys additive manufacturing for biomedical applications - p. 219 27. Index - p. 233

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