High Temperature Coatings, Second Edition, demonstrates how to counteract the thermal effects of rapid corrosion and degradation of exposed materials and equipment that can occur under high operating temperatures. This is the first true practical guide on the use of thermally protective coatings for high-temperature applications, including the latest developments in materials used for protective coatings. It covers the make-up and behavior of such materials under thermal stress and the methods used for applying them to specific types of substrates, as well as invaluable advice on inspection and repair of existing thermal coatings.
With his long experience in the aerospace gas turbine industry, the author has compiled the very latest in coating materials and coating technologies, as well as hard-to-find guidance on maintaining and repairing thermal coatings, including appropriate inspection protocols. The book is supplemented with the latest reference information and additional support to help readers find more application- and industry-type coatings specifications and uses.
1. Chapter 1. Introduction - p. 1 2. Chapter 2. Fundamental Concepts - p. 7 3. Chapter 3. Substrate Alloys - p. 29 4. Chapter 4. Oxidation - p. 45 5. Chapter 5. High-Temperature Corrosion - p. 73 6. Chapter 6. Oxidation- and Corrosion-Resistant Coatings - p. 97 7. 6.1. Requirements for Metallic Coatings - p. 97 8. 6.2. Coating Processes - p. 99 9. 6.3. Diffusion Coatings - p. 99 10. 6.4. Overlay Coatings - p. 125 11. 6.5. Overlay Coatings by Spray and Arc Processes - p. 127 12. 6.6. Overlay Coatings by Physical Vapor Deposition - p. 153 13. 6.7. Relative Oxidation and Corrosion Resistance of Coatings - p. 174 14. 6.8. Modeling of Oxidation and Corrosion Life - p. 177 15. 6.9. Interaction of Erosion–Oxidation and Erosion–Corrosion - p. 190 16. Chapter 7. Thermal Barrier Coatings (TBCs) - p. 199 17. 7.1. Temperature Reduction by Thermal Barrier Coatings - p. 200 18. 7.2. Materials Requirement for Thermal Barrier Coatings - p. 203 19. 7.3. Partially Stabilized Zirconia - p. 204 20. 7.4. Plasma-Sprayed Thermal Barrier Coatings - p. 207 21. 7.5. Electron Beam Physical Vapor Deposited Thermal Barrier Coatings - p. 237 22. 7.6. Environmental Barrier Coatings - p. 289 23. Chapter 8. Nondestructive Inspection (NDI) of Coatings - p. 301 24. Chapter 9. Coatings Repair - p. 319 25. Chapter 10. Field and Simulated Field Experience - p. 327 26. Appendix - p. 359 27. Author Index - p. 369 28. Subject Index - p. 379
High Temperature Coatings, Second Edition, demonstrates how to counteract the thermal effects of rapid corrosion and degradation of exposed materials and equipment that can occur under high operating temperatures. This is the first true practical guide on the use of thermally protective coatings for high-temperature applications, including the latest developments in materials used for protective coatings. It covers the make-up and behavior of such materials under thermal stress and the methods used for applying them to specific types of substrates, as well as invaluable advice on inspection and repair of existing thermal coatings.
With his long experience in the aerospace gas turbine industry, the author has compiled the very latest in coating materials and coating technologies, as well as hard-to-find guidance on maintaining and repairing thermal coatings, including appropriate inspection protocols. The book is supplemented with the latest reference information and additional support to help readers find more application- and industry-type coatings specifications and uses.
1. Chapter 1. Introduction - p. 1 2. Chapter 2. Fundamental Concepts - p. 7 3. Chapter 3. Substrate Alloys - p. 29 4. Chapter 4. Oxidation - p. 45 5. Chapter 5. High-Temperature Corrosion - p. 73 6. Chapter 6. Oxidation- and Corrosion-Resistant Coatings - p. 97 7. 6.1. Requirements for Metallic Coatings - p. 97 8. 6.2. Coating Processes - p. 99 9. 6.3. Diffusion Coatings - p. 99 10. 6.4. Overlay Coatings - p. 125 11. 6.5. Overlay Coatings by Spray and Arc Processes - p. 127 12. 6.6. Overlay Coatings by Physical Vapor Deposition - p. 153 13. 6.7. Relative Oxidation and Corrosion Resistance of Coatings - p. 174 14. 6.8. Modeling of Oxidation and Corrosion Life - p. 177 15. 6.9. Interaction of Erosion–Oxidation and Erosion–Corrosion - p. 190 16. Chapter 7. Thermal Barrier Coatings (TBCs) - p. 199 17. 7.1. Temperature Reduction by Thermal Barrier Coatings - p. 200 18. 7.2. Materials Requirement for Thermal Barrier Coatings - p. 203 19. 7.3. Partially Stabilized Zirconia - p. 204 20. 7.4. Plasma-Sprayed Thermal Barrier Coatings - p. 207 21. 7.5. Electron Beam Physical Vapor Deposited Thermal Barrier Coatings - p. 237 22. 7.6. Environmental Barrier Coatings - p. 289 23. Chapter 8. Nondestructive Inspection (NDI) of Coatings - p. 301 24. Chapter 9. Coatings Repair - p. 319 25. Chapter 10. Field and Simulated Field Experience - p. 327 26. Appendix - p. 359 27. Author Index - p. 369 28. Subject Index - p. 379
