Plant Intelligent Automation and Digital Transformation: Process and Factory Automation is an expansive four volume collection reviewing every major aspect of the intelligent automation and digital transformation of power, process and manufacturing plants, from the specific control and automation systems pertinent to various power process plants through manufacturing and factory automation systems. This volume introduces the foundations of automation control theory, networking practices and communication for power, process and manufacturing plants considered as integrated digital systems. In addition, it discusses Distributed control System (DCS) for Closed loop controls system (CLCS) and PLC based systems for Open loop control systems (OLCS) and factory automation.
This book provides in-depth guidance on functional and design details pertinent to each of the control types referenced above, along with the installation and commissioning of control systems.
1. Plant Intelligent Automation and Digital Transformation - p. iii 2. Cover - p. iii 3. Title Page - p. iii 4. Copyright - p. iv 5. Table of Contents - p. iv 6. Dedication - p. v 7. Foreword - p. xvii 8. Preface - p. xix 9. Acknowledgment - p. xxi 10. Chapter 1 General discussions on control systems - p. 2 11. 1.0: Fundamentals and general discussions on control systems - p. 2 12. 1.1: Control system synthesis and control theory - p. 16 13. 1.2: Control loop modes, types and hierarchical control - p. 25 14. 1.3: Control system models - p. 41 15. 1.4: State space in control systems - p. 50 16. 1.5: Optimization of controls and automations - p. 52 17. List of abbreviations used - p. 54 18. Chapter 2 Basics of networking - p. 58 19. Chapter 3 Industrial data communication - p. 60 20. Chapter 4 System diagnostics, security, and safety - p. 62 21. Chapter 5 Control intelligence and futuristic approach - p. 98 22. Chapter 6 PLC and Open loop control system (OLCS) functional and design details - p. 100 23. 6.0: PLC and open-loop control system - p. 100 24. 6.1: Basics of PLC with hardware details - p. 105 25. 6.2: PLC software discussions - p. 122 26. 6.3: Types of PLC - p. 134 27. 6.4: Features and configurations of PLC - p. 138 28. 6.5: Networking interfaces and system integration - p. 142 29. 6.6: Brief discussions on HMI and engineering interfaces - p. 148 30. 6.7: System diagnostics and security - p. 149 31. 6.8: PLC performance and application area - p. 155 32. 6.9: Safe PLC discussion - p. 156 33. List of abbreviations used - p. 168 34. Chapter 7 OLCS in process plants and PLC details - p. 172 35. Chapter 8 Batch process control and automation - p. 210 36. Chapter 9 Manufacturing and factory automation - p. 244 37. Chapter 10 Building and service sector automation - p. 274 38. Chapter 11 PLCopen concept and applications - p. 310 39. Chapter 12 PC-based control, MTP, FDT, EDD, and OPC - p. 332 40. Chapter 13 CLCS—an approach to DCS-MIS - p. 362 41. 13.0: Requirements, functional, and design details of CLCS - p. 362 42. 13.1: CLCS and supervisory system design aspects and configuration - p. 371 43. 13.2: CLCS behavior and time response - p. 383 44. 13.3: Basics of modeling and simulation in CLCS - p. 390 45. 13.4: CLCS performance and selection discussions - p. 397 46. 13.5: Various important CLCS issues - p. 406 47. List of abbreviations - p. 415 48. Chapter 14 Stand-alone controller in process automation - p. 418 49. Chapter 15 DCS features, elements and HW details - p. 426 50. Chapter 16 General description and configurations for DCS - p. 464 51. Chapter 17 DCS SW aspects, APC and MIS discussions - p. 490 52. Chapter 18 DCS in electrical controls and SCADA - p. 514 53. Index - p. 539
Plant Intelligent Automation and Digital Transformation: Process and Factory Automation is an expansive four volume collection reviewing every major aspect of the intelligent automation and digital transformation of power, process and manufacturing plants, from the specific control and automation systems pertinent to various power process plants through manufacturing and factory automation systems. This volume introduces the foundations of automation control theory, networking practices and communication for power, process and manufacturing plants considered as integrated digital systems. In addition, it discusses Distributed control System (DCS) for Closed loop controls system (CLCS) and PLC based systems for Open loop control systems (OLCS) and factory automation.
This book provides in-depth guidance on functional and design details pertinent to each of the control types referenced above, along with the installation and commissioning of control systems.
1. Plant Intelligent Automation and Digital Transformation - p. iii 2. Cover - p. iii 3. Title Page - p. iii 4. Copyright - p. iv 5. Table of Contents - p. iv 6. Dedication - p. v 7. Foreword - p. xvii 8. Preface - p. xix 9. Acknowledgment - p. xxi 10. Chapter 1 General discussions on control systems - p. 2 11. 1.0: Fundamentals and general discussions on control systems - p. 2 12. 1.1: Control system synthesis and control theory - p. 16 13. 1.2: Control loop modes, types and hierarchical control - p. 25 14. 1.3: Control system models - p. 41 15. 1.4: State space in control systems - p. 50 16. 1.5: Optimization of controls and automations - p. 52 17. List of abbreviations used - p. 54 18. Chapter 2 Basics of networking - p. 58 19. Chapter 3 Industrial data communication - p. 60 20. Chapter 4 System diagnostics, security, and safety - p. 62 21. Chapter 5 Control intelligence and futuristic approach - p. 98 22. Chapter 6 PLC and Open loop control system (OLCS) functional and design details - p. 100 23. 6.0: PLC and open-loop control system - p. 100 24. 6.1: Basics of PLC with hardware details - p. 105 25. 6.2: PLC software discussions - p. 122 26. 6.3: Types of PLC - p. 134 27. 6.4: Features and configurations of PLC - p. 138 28. 6.5: Networking interfaces and system integration - p. 142 29. 6.6: Brief discussions on HMI and engineering interfaces - p. 148 30. 6.7: System diagnostics and security - p. 149 31. 6.8: PLC performance and application area - p. 155 32. 6.9: Safe PLC discussion - p. 156 33. List of abbreviations used - p. 168 34. Chapter 7 OLCS in process plants and PLC details - p. 172 35. Chapter 8 Batch process control and automation - p. 210 36. Chapter 9 Manufacturing and factory automation - p. 244 37. Chapter 10 Building and service sector automation - p. 274 38. Chapter 11 PLCopen concept and applications - p. 310 39. Chapter 12 PC-based control, MTP, FDT, EDD, and OPC - p. 332 40. Chapter 13 CLCS—an approach to DCS-MIS - p. 362 41. 13.0: Requirements, functional, and design details of CLCS - p. 362 42. 13.1: CLCS and supervisory system design aspects and configuration - p. 371 43. 13.2: CLCS behavior and time response - p. 383 44. 13.3: Basics of modeling and simulation in CLCS - p. 390 45. 13.4: CLCS performance and selection discussions - p. 397 46. 13.5: Various important CLCS issues - p. 406 47. List of abbreviations - p. 415 48. Chapter 14 Stand-alone controller in process automation - p. 418 49. Chapter 15 DCS features, elements and HW details - p. 426 50. Chapter 16 General description and configurations for DCS - p. 464 51. Chapter 17 DCS SW aspects, APC and MIS discussions - p. 490 52. Chapter 18 DCS in electrical controls and SCADA - p. 514 53. Index - p. 539
