Additive Manufacturing of Magnetic Materials: Techniques, Materials, Applications, Opportunities and Challenges outlines different 3D printing techniques that can be employed to create an array of different magnetic materials, along with how these materials can be effectively applied. The book discusses the additive manufacturing (AM) of soft magnets, permanent (hard) magnets, 4D magnetic shape memory alloys, magnetocaloric materials, and rare earth based magnetic alloys. Different AM techniques are covered, including laser powder bed fusion, directed laser deposition, binder jetting, cold spray, and the different influences of these techniques on the microstructure of the material produced.
Common challenges are highlighted with solutions also provided, and applications covered include magnetic shielding, actuators, sensors, robotics, and magnetic heat exchangers for solid state heat pumps.
1. Introduction - p. xiii 2. Part 1: Additive manufacturing - p. 1 3. 1. Fundamentals of additive manufacturing techniques - p. 3 4. Part 2: Additive manufacturing of soft magnets - p. 29 5. 2. Laser powder bed fusion of µ-metal for magnetic-shielding applications - p. 31 6. 3. Additive manufacturing of Fe–Si (silicon steel) - p. 59 7. 4. Additive manufacturing of functionally graded magnetic materials - p. 89 8. 5. Additively manufactured magnetic polymer composite materials - p. 117 9. 6. Additive manufacturing of amorphous soft magnetic materials - p. 151 10. Part 3: Additive manufacturing of Hard/permanent magnets - p. 201 11. 7. Additive manufacturing of Nd–Fe–B hard magnets - p. 203 12. Part 4: Additive manufacturing of magnetocalorics and shape memory alloys - p. 249 13. 8. Additive manufacturing of NiMn-based Heusler alloys for magnetic refrigeration applications - p. 251 14. 9. Additive manufacturing of magnetic shape memory alloys - p. 291 15. 10. Unlocking the potential of shaping magnetocaloric materials via additive manufacturing processing routes - p. 349 16. Part 5: Challenges and limitations - p. 371 17. 11. Challenges and limitations in additive manufacturing of magnetic materials - p. 373 18. Index - p. 393
Additive Manufacturing of Magnetic Materials: Techniques, Materials, Applications, Opportunities and Challenges outlines different 3D printing techniques that can be employed to create an array of different magnetic materials, along with how these materials can be effectively applied. The book discusses the additive manufacturing (AM) of soft magnets, permanent (hard) magnets, 4D magnetic shape memory alloys, magnetocaloric materials, and rare earth based magnetic alloys. Different AM techniques are covered, including laser powder bed fusion, directed laser deposition, binder jetting, cold spray, and the different influences of these techniques on the microstructure of the material produced.
Common challenges are highlighted with solutions also provided, and applications covered include magnetic shielding, actuators, sensors, robotics, and magnetic heat exchangers for solid state heat pumps.
1. Introduction - p. xiii 2. Part 1: Additive manufacturing - p. 1 3. 1. Fundamentals of additive manufacturing techniques - p. 3 4. Part 2: Additive manufacturing of soft magnets - p. 29 5. 2. Laser powder bed fusion of µ-metal for magnetic-shielding applications - p. 31 6. 3. Additive manufacturing of Fe–Si (silicon steel) - p. 59 7. 4. Additive manufacturing of functionally graded magnetic materials - p. 89 8. 5. Additively manufactured magnetic polymer composite materials - p. 117 9. 6. Additive manufacturing of amorphous soft magnetic materials - p. 151 10. Part 3: Additive manufacturing of Hard/permanent magnets - p. 201 11. 7. Additive manufacturing of Nd–Fe–B hard magnets - p. 203 12. Part 4: Additive manufacturing of magnetocalorics and shape memory alloys - p. 249 13. 8. Additive manufacturing of NiMn-based Heusler alloys for magnetic refrigeration applications - p. 251 14. 9. Additive manufacturing of magnetic shape memory alloys - p. 291 15. 10. Unlocking the potential of shaping magnetocaloric materials via additive manufacturing processing routes - p. 349 16. Part 5: Challenges and limitations - p. 371 17. 11. Challenges and limitations in additive manufacturing of magnetic materials - p. 373 18. Index - p. 393