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Tribology and Fundamentals of Abrasive Machining Processes

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Descripción

This new edition draws upon the fundamentals of abrasive machining processes and the science of tribology to understand, predict, and improve abrasive machining processes. Each of the main elements of the abrasive machining system is looked at alongside the tribological factors that control the efficiency and quality of the processes described. The new edition has been updated to include a variety of industrial applications. Grinding and conditioning of grinding tools are dealt with in particular detail, and solutions are proposed for many of the most commonly experienced industrial problems, such as poor accuracy, poor surface quality, rapid tool wear, vibrations, workpiece burn, and high process costs. The entire book has been rewritten and restructured, with ten completely new chapters. Other new features include:

  • Extensive explanations of the main abrasive machining processes such as grinding (including reciprocating and creep-feed grinding, high-speed high-efficiency deep grinding, external and internal cylindrical grinding, and centerless grinding), honing, superfinishing, lapping, polishing, and finishing
  • Discussions of the new classes of abrasives, abrasive tools, and bonding materials
  • New case studies and troubleshooting on the most common grinding practices
  • New coverage on grinding tool conditioning, mechanical dressing, and nonmechanical dressing processes
  • Detailed explanations of the effects of process input parameters (such as cutting parameters, workpiece material and geometry, and abrasive tools) on process characteristics, workpiece quality, tool wear, and process parameters (such as cutting forces and temperature as well as achievable material removal rate)
  • Updated topics regarding process fluids for abrasive machining and fluid delivery

1. Tribology and Fundamentals of Abrasive Machining Processes - p. Page i 2. Cover - p. Page i 3. Front Matter - p. Page ii 4. Table of Contents - p. Page iii 5. Copyright - p. Page iv 6. Dedication - p. Page v 7. List of contributors - p. Page vi 8. About the authors - p. Page vi 9. Preface to the first edition - p. Page vii 10. Preface to the second edition - p. Page ix 11. Preface to the third edition - p. Page xi 12. Acknowledgments - p. Page xii 13. List of Illustrations - p. Page xiii 14. List of Tables - p. Page xiv 15. 1 : Abrasives - p. Page xiv 16. 2 : Abrasive tools - p. Page 29 17. 3 : Abrasive machining processes - p. Page 71 18. 4 : Tribosystems of abrasive machining processes - p. Page 116 19. 5 : Kinematics of bonded abrasive machining processes - p. Page 132 20. 6 : Material removal mechanisms of bonded abrasive machining (forces, friction, and energy) - p. Page 149 21. 7 : Contact mechanics - p. Page 176 22. 8 : Grinding wheel macrodesign and microtopography - p. Page 199 23. 9 : Grinding tool conditioning - p. Page 236 24. 10 : Principles of grinding processes - p. Page 339 25. 11 : Cutting temperature and energy partitioning in grinding - p. Page 466 26. 12 : Kinematics and material removal mechanisms of loose abrasive machining - p. Page 503 27. 13 : Mechanisms of tool wear - p. Page 534 28. 14 : Thermal aspects of abrasive machining processes - p. Page 552 29. 15 : Workpiece surface roughness - p. Page 571 30. 16 : Machinability of materials - p. Page 589 31. 17 : Process fluids for abrasive machining - p. Page 609 32. 18 : Fluid delivery - p. Page 649 33. 19 : Tribochemistry of abrasive machining - p. Page 683 34. Symbols and abbreviations - p. Page 713 35. Index - p. Page 722

Descripcion
Descripción

This new edition draws upon the fundamentals of abrasive machining processes and the science of tribology to understand, predict, and improve abrasive machining processes. Each of the main elements of the abrasive machining system is looked at alongside the tribological factors that control the efficiency and quality of the processes described. The new edition has been updated to include a variety of industrial applications. Grinding and conditioning of grinding tools are dealt with in particular detail, and solutions are proposed for many of the most commonly experienced industrial problems, such as poor accuracy, poor surface quality, rapid tool wear, vibrations, workpiece burn, and high process costs. The entire book has been rewritten and restructured, with ten completely new chapters. Other new features include:

  • Extensive explanations of the main abrasive machining processes such as grinding (including reciprocating and creep-feed grinding, high-speed high-efficiency deep grinding, external and internal cylindrical grinding, and centerless grinding), honing, superfinishing, lapping, polishing, and finishing
  • Discussions of the new classes of abrasives, abrasive tools, and bonding materials
  • New case studies and troubleshooting on the most common grinding practices
  • New coverage on grinding tool conditioning, mechanical dressing, and nonmechanical dressing processes
  • Detailed explanations of the effects of process input parameters (such as cutting parameters, workpiece material and geometry, and abrasive tools) on process characteristics, workpiece quality, tool wear, and process parameters (such as cutting forces and temperature as well as achievable material removal rate)
  • Updated topics regarding process fluids for abrasive machining and fluid delivery

1. Tribology and Fundamentals of Abrasive Machining Processes - p. Page i 2. Cover - p. Page i 3. Front Matter - p. Page ii 4. Table of Contents - p. Page iii 5. Copyright - p. Page iv 6. Dedication - p. Page v 7. List of contributors - p. Page vi 8. About the authors - p. Page vi 9. Preface to the first edition - p. Page vii 10. Preface to the second edition - p. Page ix 11. Preface to the third edition - p. Page xi 12. Acknowledgments - p. Page xii 13. List of Illustrations - p. Page xiii 14. List of Tables - p. Page xiv 15. 1 : Abrasives - p. Page xiv 16. 2 : Abrasive tools - p. Page 29 17. 3 : Abrasive machining processes - p. Page 71 18. 4 : Tribosystems of abrasive machining processes - p. Page 116 19. 5 : Kinematics of bonded abrasive machining processes - p. Page 132 20. 6 : Material removal mechanisms of bonded abrasive machining (forces, friction, and energy) - p. Page 149 21. 7 : Contact mechanics - p. Page 176 22. 8 : Grinding wheel macrodesign and microtopography - p. Page 199 23. 9 : Grinding tool conditioning - p. Page 236 24. 10 : Principles of grinding processes - p. Page 339 25. 11 : Cutting temperature and energy partitioning in grinding - p. Page 466 26. 12 : Kinematics and material removal mechanisms of loose abrasive machining - p. Page 503 27. 13 : Mechanisms of tool wear - p. Page 534 28. 14 : Thermal aspects of abrasive machining processes - p. Page 552 29. 15 : Workpiece surface roughness - p. Page 571 30. 16 : Machinability of materials - p. Page 589 31. 17 : Process fluids for abrasive machining - p. Page 609 32. 18 : Fluid delivery - p. Page 649 33. 19 : Tribochemistry of abrasive machining - p. Page 683 34. Symbols and abbreviations - p. Page 713 35. Index - p. Page 722

Indice
Autores
Muestra
Ficha Técnica