Laser Additive Manufacturing of Metallic Materials and Components discusses the current state and future development of laser additive manufacturing technologies, detailing material, structure, process and performance. The book explores the fundamental scientific theories and technical principles behind the elements of laser additive manufacturing, touching upon scientific and technological challenges faced by laser additive manufacturing technology. This book is suitable for those who want to further “understand and “master laser additive manufacturing technology and will expose readers to innovative industrial applications that meet significant demand from aeronautical and astronautical high-end modern industries for low-cost, short-cycle and net-shape manufacturing of structure-function integrated metallic components.
With the increasing use of industrial applications, additive manufacturing processes are deepening, with technology continuing to evolve. As new scientific and technological challenges emerge, there is a need for an interdisciplinary and comprehensive discussion of material preparation and forming, structure design and optimization, laser process and its control, microstructure and performance characterization, and innovative industrial applications, hence this book covers these important aspects.
1. Title of Book - p. i 2. Cover image - p. i 3. Title page - p. ii 4. Table of Contents - p. iii 5. Copyright - p. iii 6. About the author - p. xi 7. Preface - p. xiii 8. Acknowledgments - p. xvii 9. Chapter 1. Material-structure-performance integrated laser-metal additive manufacturing - p. 1 10. Part I: Designed multimaterials for additive manufacturing - p. 33 11. Chapter 2. Nanoscale ceramic reinforced Al-based nanocomposites by laser additive manufacturing: novel reinforcement architecture and its strengthening mechanisms - p. 37 12. Chapter 3. Novel carbonaceous nanomaterial–reinforced Ti- and Al-based nanocomposites by laser additive manufacturing: laser-tailored formation of in-situ reinforcement and its contribution to performance enhancement - p. 71 13. Chapter 4. Ceramic particle reinforced Ni-based composites with graded reinforcement/matrix interface by laser additive manufacturing: interface formation mechanism and simultaneously enhanced mechanical properties - p. 107 14. Chapter 5. In-situ ceramic toughened Ni-Ti based composites by laser additive manufacturing: thermodynamic behavior and formation mechanism of novel-structured reinforcement and its function on mechanical performance - p. 141 15. Chapter 6. Hard-to-process pure W and nanoparticle modified W-based material processed by laser additive manufacturing: effect of process control and nanoparticle modification on microstructural development and mechanical properties - p. 173 16. Chapter 7. Laser additive manufactured high-performance Fe-based composites with unique strengthening structure: the roles of laser processing parameters and weight fraction of reinforcement - p. 225 17. Part II: Tailored processes for additive manufacturing - p. 264 18. Chapter 8. Effects of powder characteristics and flow behavior on fluid thermodynamics and processability of metallic powder by laser powder bed fusion - p. 267 19. Chapter 9. Laser energy absorption and distribution behaviors of randomly packed powder bed using ray tracing method during laser powder bed fusion of metallic materials - p. 307 20. Chapter 10. Mesoscale understanding of particle melting behavior, thermodynamic mechanism, and porosity evolution of randomly packed powder-bed using finite volume method - p. 347 21. Chapter 11. Thermal behavior of molten pool and its heat and mass transfer mechanisms during laser powder bed fusion additive manufacturing of metallic materials - p. 397 22. Chapter 12. Tailoring thermodynamics, fluid flow, and surface quality of laser powder bed fusion metallic powder through mass and momentum transfer modeling and monitoring - p. 429 23. Part III: Novel structures for additive manufacturing - p. 482 24. Chapter 13. Laser additive manufacturing of lightweight reticulated shell structure with elevated compressive property inspired by diving bell of water spider - p. 485 25. Chapter 14. Laser additive manufacturing of novel porous structure with highly expanded helicoidal organization and high strength and toughness inspired by Cancer Pagurus's claw - p. 509 26. Chapter 15. Laser additive manufacturing of bidirectionally corrugated panel structure with shock absorption and resistance function inspired by mantis shrimp - p. 533 27. Chapter 16. Laser additive manufacturing of gradient porous structure with load-bearing and thermal management function inspired by Norway spruce stem - p. 561 28. Chapter 17. Laser additive manufacturing and mechanical deformation behavior of novel multirod structure inspired by front wing of beetle - p. 589 29. Part IV: High-performance/multifunctionality and high-end applications of additive manufacturing - p. 608 30. Chapter 18. Stress, deformation, and dimensional accuracy control for laser powder bed fusion processed metallic components - p. 611 31. Chapter 19. High mechanical performance–oriented laser additive manufacturing of steel components: the roles of laser processing parameters and part layout strategies - p. 649 32. Chapter 20. Effect of processing parameters on corrosion performance and its mechanisms of Sc and Zr modified Al-alloy processed by laser powder bed fusion - p. 679 33. Chapter 21. Superhydrophobic and corrosion resistance and related mechanisms of Ni-based nanocomposite components processed by laser powder bed fusion - p. 721 34. Chapter 22. High-end applications and case studies of laser additive manufacturing technology for metallic components - p. 749 35. Chapter 23. Summary and outlook of future directions and perspectives for additive manufacturing research and development - p. 773 36. Index - p. 783
Laser Additive Manufacturing of Metallic Materials and Components discusses the current state and future development of laser additive manufacturing technologies, detailing material, structure, process and performance. The book explores the fundamental scientific theories and technical principles behind the elements of laser additive manufacturing, touching upon scientific and technological challenges faced by laser additive manufacturing technology. This book is suitable for those who want to further “understand and “master laser additive manufacturing technology and will expose readers to innovative industrial applications that meet significant demand from aeronautical and astronautical high-end modern industries for low-cost, short-cycle and net-shape manufacturing of structure-function integrated metallic components.
With the increasing use of industrial applications, additive manufacturing processes are deepening, with technology continuing to evolve. As new scientific and technological challenges emerge, there is a need for an interdisciplinary and comprehensive discussion of material preparation and forming, structure design and optimization, laser process and its control, microstructure and performance characterization, and innovative industrial applications, hence this book covers these important aspects.
1. Title of Book - p. i 2. Cover image - p. i 3. Title page - p. ii 4. Table of Contents - p. iii 5. Copyright - p. iii 6. About the author - p. xi 7. Preface - p. xiii 8. Acknowledgments - p. xvii 9. Chapter 1. Material-structure-performance integrated laser-metal additive manufacturing - p. 1 10. Part I: Designed multimaterials for additive manufacturing - p. 33 11. Chapter 2. Nanoscale ceramic reinforced Al-based nanocomposites by laser additive manufacturing: novel reinforcement architecture and its strengthening mechanisms - p. 37 12. Chapter 3. Novel carbonaceous nanomaterial–reinforced Ti- and Al-based nanocomposites by laser additive manufacturing: laser-tailored formation of in-situ reinforcement and its contribution to performance enhancement - p. 71 13. Chapter 4. Ceramic particle reinforced Ni-based composites with graded reinforcement/matrix interface by laser additive manufacturing: interface formation mechanism and simultaneously enhanced mechanical properties - p. 107 14. Chapter 5. In-situ ceramic toughened Ni-Ti based composites by laser additive manufacturing: thermodynamic behavior and formation mechanism of novel-structured reinforcement and its function on mechanical performance - p. 141 15. Chapter 6. Hard-to-process pure W and nanoparticle modified W-based material processed by laser additive manufacturing: effect of process control and nanoparticle modification on microstructural development and mechanical properties - p. 173 16. Chapter 7. Laser additive manufactured high-performance Fe-based composites with unique strengthening structure: the roles of laser processing parameters and weight fraction of reinforcement - p. 225 17. Part II: Tailored processes for additive manufacturing - p. 264 18. Chapter 8. Effects of powder characteristics and flow behavior on fluid thermodynamics and processability of metallic powder by laser powder bed fusion - p. 267 19. Chapter 9. Laser energy absorption and distribution behaviors of randomly packed powder bed using ray tracing method during laser powder bed fusion of metallic materials - p. 307 20. Chapter 10. Mesoscale understanding of particle melting behavior, thermodynamic mechanism, and porosity evolution of randomly packed powder-bed using finite volume method - p. 347 21. Chapter 11. Thermal behavior of molten pool and its heat and mass transfer mechanisms during laser powder bed fusion additive manufacturing of metallic materials - p. 397 22. Chapter 12. Tailoring thermodynamics, fluid flow, and surface quality of laser powder bed fusion metallic powder through mass and momentum transfer modeling and monitoring - p. 429 23. Part III: Novel structures for additive manufacturing - p. 482 24. Chapter 13. Laser additive manufacturing of lightweight reticulated shell structure with elevated compressive property inspired by diving bell of water spider - p. 485 25. Chapter 14. Laser additive manufacturing of novel porous structure with highly expanded helicoidal organization and high strength and toughness inspired by Cancer Pagurus's claw - p. 509 26. Chapter 15. Laser additive manufacturing of bidirectionally corrugated panel structure with shock absorption and resistance function inspired by mantis shrimp - p. 533 27. Chapter 16. Laser additive manufacturing of gradient porous structure with load-bearing and thermal management function inspired by Norway spruce stem - p. 561 28. Chapter 17. Laser additive manufacturing and mechanical deformation behavior of novel multirod structure inspired by front wing of beetle - p. 589 29. Part IV: High-performance/multifunctionality and high-end applications of additive manufacturing - p. 608 30. Chapter 18. Stress, deformation, and dimensional accuracy control for laser powder bed fusion processed metallic components - p. 611 31. Chapter 19. High mechanical performance–oriented laser additive manufacturing of steel components: the roles of laser processing parameters and part layout strategies - p. 649 32. Chapter 20. Effect of processing parameters on corrosion performance and its mechanisms of Sc and Zr modified Al-alloy processed by laser powder bed fusion - p. 679 33. Chapter 21. Superhydrophobic and corrosion resistance and related mechanisms of Ni-based nanocomposite components processed by laser powder bed fusion - p. 721 34. Chapter 22. High-end applications and case studies of laser additive manufacturing technology for metallic components - p. 749 35. Chapter 23. Summary and outlook of future directions and perspectives for additive manufacturing research and development - p. 773 36. Index - p. 783
