Machining Principles for Shape Generation of Metals explains the basics of machining techniques and metal cutting, as well as the Laplace transform and how it can be applied to understand complex machining processes. The book provides an overview of all machining processes from a geometric perspective, with an emphasis on producing superior parts. Mechanics, vibration control, processing mechanics, thermal deformation, and numerical control principles for metal cutting are each reviewed, with details on the principle of cutting away, forced and self-excited vibration, and the physical properties of workpiece and tool materials. Common questions and answers are provided throughout the book to reinforce learning of key concepts.
1. Machining Principles for Shape Generation of Metals - p. iii 2. Cover - p. iii 3. Title Page - p. iii 4. Copyright Page - p. iv 5. Table of Contents - p. iv 6. About the author - p. ix 7. Preface - p. xi 8. Chapter 1 Virtual principle of geometry and creation principle of physics - p. 3 9. Chapter 2 Creation principle of planes - p. 7 10. Chapter 3 Principle of creation of objects with constant diameter - p. 17 11. Chapter 4 Cylindrical shape (pseudo-cylinder) creation principle - p. 27 12. Chapter 5 Principle of creating a circular hole - p. 35 13. Chapter 6 Generation principle of an involute tooth profile - p. 43 14. Chapter 7 Physical characteristics of work material - p. 49 15. Chapter 8 Principles of physical properties of tool materials - p. 57 16. Chapter 9 Machine tool motion and surface creation principle - p. 65 17. Chapter 10 Removal principle of cutting - p. 73 18. Chapter 11 Principle of cutting residue - p. 83 19. Chapter 12 Principle of forced vibration - p. 91 20. Chapter 13 Generation mechanism of primary self-excited chatter vibrations and their countermeasures - p. 101 21. Chapter 14 Generation principle of self-excited chatter vibration by workpiece-waviness regenerative effect - p. 117 22. Chapter 15 Thermal deformation principle of processing systems - p. 145 23. Chapter 16 Numerical Control principle of processing machines - p. 151 24. Chapter 17 Configuration principle of processing system (cell to FMS) - p. 159 25. Chapter 18 Science, technology and engineering of manufacturing - p. 173 26. Model answers for questions - p. 179 27. Conclusion - p. 255 28. Index - p. 257
Machining Principles for Shape Generation of Metals explains the basics of machining techniques and metal cutting, as well as the Laplace transform and how it can be applied to understand complex machining processes. The book provides an overview of all machining processes from a geometric perspective, with an emphasis on producing superior parts. Mechanics, vibration control, processing mechanics, thermal deformation, and numerical control principles for metal cutting are each reviewed, with details on the principle of cutting away, forced and self-excited vibration, and the physical properties of workpiece and tool materials. Common questions and answers are provided throughout the book to reinforce learning of key concepts.
1. Machining Principles for Shape Generation of Metals - p. iii 2. Cover - p. iii 3. Title Page - p. iii 4. Copyright Page - p. iv 5. Table of Contents - p. iv 6. About the author - p. ix 7. Preface - p. xi 8. Chapter 1 Virtual principle of geometry and creation principle of physics - p. 3 9. Chapter 2 Creation principle of planes - p. 7 10. Chapter 3 Principle of creation of objects with constant diameter - p. 17 11. Chapter 4 Cylindrical shape (pseudo-cylinder) creation principle - p. 27 12. Chapter 5 Principle of creating a circular hole - p. 35 13. Chapter 6 Generation principle of an involute tooth profile - p. 43 14. Chapter 7 Physical characteristics of work material - p. 49 15. Chapter 8 Principles of physical properties of tool materials - p. 57 16. Chapter 9 Machine tool motion and surface creation principle - p. 65 17. Chapter 10 Removal principle of cutting - p. 73 18. Chapter 11 Principle of cutting residue - p. 83 19. Chapter 12 Principle of forced vibration - p. 91 20. Chapter 13 Generation mechanism of primary self-excited chatter vibrations and their countermeasures - p. 101 21. Chapter 14 Generation principle of self-excited chatter vibration by workpiece-waviness regenerative effect - p. 117 22. Chapter 15 Thermal deformation principle of processing systems - p. 145 23. Chapter 16 Numerical Control principle of processing machines - p. 151 24. Chapter 17 Configuration principle of processing system (cell to FMS) - p. 159 25. Chapter 18 Science, technology and engineering of manufacturing - p. 173 26. Model answers for questions - p. 179 27. Conclusion - p. 255 28. Index - p. 257
